Weil-McLain 68V User Manual

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UEll'flhHlil
68
and
68V
oil-Fired
Boiler
Manual
lncludes:
.
Installation
o
Start-up
.
Service
o
Parts
-
68
BOILER
REAR
FLUE OUTLET
68V
BOILER
TOP FLUE
OUTLET
Any claims
for damage or shortage
in shipment
must be
filed immediately against
the
transportation
company
by the consignee.
J
Part
No.
550-1
1 0-49410487WP
Page view 0
1 2 3 4 5 6 ... 21 22

Summary of Contents

Page 1 - UEll'flhHlil

UEll'flhHlil68 and 68V oil-Fired Boiler Manuallncludes:. Installationo Start-up. Serviceo Parts-68 BOILERREAR FLUE OUTLET68V BOILERTOP FLUE OUTLE

Page 2 - Contents

-wll-USE WITH REFRIGERATION SYSTEMThe boiler must be installed so that chilled medium is piped inparallel with the heating boiler with appropriate v

Page 3

-ffi-STEAM BOILERJ1.Connect piping near boiler as shown in Table V and Fig-ures 17 or 18.Connect cold water fill supply piping close to boiler in th

Page 4

-wll-REPLACEMENT BOILER CONNECTIONS tONE.PIPE STEAM SYSTEMRecommended piping for replacement boiler on older one-pipesteam system is shown below.Some

Page 5 - '-(

Effi-tSection V: Tankless & Storage Heater Hook-upTANKLESS HEATER HOOK.UPInstall as shown in Figure 20 (water boiler) or Figure 21(steam boiler).

Page 6 - Clearance

-ffi-AFor1Failure to properly install, pipe andwire boiler controls may result in se-vere damage to boiler, building andpersonnel.WATER BOILER CONTR

Page 7 - PROTTCTION

=Nso$o-RFI;; -rr: FdE.U.9 --EEEtI-_ (55,i=-v*HFae-6=(roo(,ztr=(rt.UJoc)oLrJ(r+0€.969q Eb -E Ai ; Ex *=' P6 SE E E6 ,q: E EI :o 9o iY-:o .:&

Page 8 - Connections

-ffi-Section Vlll: Final AdjustmentsWATER TREATMENTNever use petroleum based stop-leak compounds. Waterseal deterioration will occur, resulting in

Page 9

)-ffi-Section lX: Check-out Procedurenu2'aI'- AL] D.CHECK.OUT PROCEDURE(Check-off steps as completed.)Water boiler:a. System properly fil

Page 10 - REFRIGERATION

- [HIl -r}@,t Based on standard test procedures prescribed by the United States Deparlment of Energy at combustion condition of 130/o COzratings are b

Page 11 - 2112"

)68 REAR FLUE OUTLET (Continued)-ffi-PACKAGEDsrDE (STEAM)INTERMEDIATE-19-HEATER -LOCATIONPACKAGEDsrDE (WATER)ulSTE AMHEATERASSEMBLED LEFT SIDE20 -lr6i

Page 12

-ffi-Table of ContentsAir Supply for Combustion . . . .WiringDiagram '.'.15Chimney or Vent RequirementsJ44Standard Minimum ClearancesBoiler

Page 13 - V: Tankless & Storage

-wfl-RET URNPACKAGEDFRONT (WATER ONLY)t*to4-?=lr'"42+t-IASSEMBLEDLEFT SIDE-20-68V TOP FLUE OUTLET+ 268V available as packaged unit only.Jack

Page 14 - ;fstneer

-ffi-I,Section Xl: Replacement Parts7-=_?"/ ,{K.///' \68BOILER14I Can be purchased at local supply house.NOTE: Order burner parts directly

Page 15 - E=E+#=*sE

-um-68VBOILER?' t"t ./'--t2 ' ;l3ry_PARTS LIST-16a13\ .,,.6d."'// ,..f/E15r i-Oi i*'fJt,' -r)y->-.=\>/-

Page 16 - Adjustments

JThe following defined terms are used throughout this manualthe presence of hazards of various risk levels, or to importanting the life of the product

Page 17 - Installation

-ffi-SELECT THE BOILER LOCATIONCONSIDER ALL CONNECTIONS TO THE BOILER BE-FORE SELECTING A LOCATION.To avoid personal injury, death orproperty damage,

Page 18 - ,l'

vv7. Check for maintained gauge pressure.8. Check for leaks. Repair if found.Repair leaks at once. Damage to boilercan result. NEVER use petroleum-bas

Page 19 - (Continued)

- -JACKET ASSEMBLY(For non-Packaged boilers)Refer to jacket erecting instructions packed in the jacket car-ton.BREECHING ERECTIONBack outlet (68)-see

Page 20 - ,t'

-ffi-vCOMBUSTIBLESURFACE(COUNTERTOP;CEILING INALCOVE, CLOSET,r/z PHIL.METAL SCREW (2)#6xSHTBURNERPRIIVARY CONTBOLBRACKETFIGURE 5BEMOVE JUMPER#10 x 1l2

Page 21 - Xl: Replacement

-ffi-Section lV: Piping ConnectionsFailure to properly pipe boiler may result in improper operationand damage to boiler or building.WATER BOILERBoiler

Page 22 - '--t2

o. For multiple zoning with circulators, these changesmust be made (see Figure 12):a) Size each circulator to individual circuit requirements.b) Rem

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